Ultrasonic Automatic Wire Bonder For Aluminum

ACEY-3741A, the first automatic ultrasonic thick aluminum wire pressure welding machine in the country to use the rotary welding head method, adopts a digital automatic frequency tracking ultrasonic system, a digitally controlled pressure adjustment function, a first-class image recognition device, and a fully closed loop motion control circuit. It has truly realized the full automation of China's thick aluminum wire bonding machine.

• ACEY-3741A is mainly used in welding of 18650, 21700 Tesla batteries, 26800 lithium batteries, IGBT quick recovery modules, and automotive electronics.
• Using advanced image recognition technology and automatic positioning technology, automatic and accurate positioning of solder joints is realized.
• The powerful and abundant digital ultrasonic ensures stable and reliable solder joint quality.
• The automatic frequency tracking ultrasonic system and reasonable welding head design ensure the quality of the welding joints.
• The original digital pressure control system guarantees constant pressure output to ensure the consistency of solder joints.
• Precise mechanical transmission mechanism, reliable industrial computer and software with independent intellectual property rights ensure the accuracy of welding position.
• It has multiple fault alarm and shutdown functions such as failure of welding and abnormal pay-off, which greatly reduces the rate of defective products and greatly improves the output. It is more maneuverable and user-friendly.
• Using computer-controlled Chinese operation interface, new employees can operate by themselves in one day of training, and they can be proficient in in one month.
• Operation, one person can operate multiple machines at the same time, greatly improving work efficiency.

1. Manual feeding, automatic identification and positioning, automatic bonding and manual unloading.

2. This assembly machine is dedicated to the bonding production of battery products specified by the customer. Non-universal equipment.

3. If other products are needed, they need to be modified and used according to actual conditions.

This machine is mainly composed of frame assembly, XYZC feeding assembly, wire feeding mechanism, jig positioning and pressing assembly, welding head mechanism and console.

4. X adopts linear motor, Y/Z module adopts precision ball screw drive, the distance repeat positioning accuracy is less than ±0.02mm, and the angle positioning accuracy is ±1°.

5. The control system adopts industrial computer + motion control card to control the operation of the private server motor. The equipment is easy to operate and maintain, the control interface is friendly, and the parameter setting is digital; it is more flexible.

6. Adopt quick clamp clamping, single button start, easy and safe for personnel to discharge.

• Power supply: 220VAC±10%, 50Hz, reliable grounding, the maximum consumption rate is about 800W
• Ultrasonic frequency: 60KHz
• Ultrasonic power: 0~30W, automatic switching between first and second welding
• X axis adopts linear motor-repeat positioning accuracy can reach ±0.02mm
• Weldable aluminum wire diameter: 125~ 500um (5~20mil)
• Working area: XY axis maximum: 300 × 300 (can be customized according to customer requirements)
• Z axis: 50mm. C axis: plus or minus 90°
• Ultrasound time: 10~500ms, multi-channel
• Welding pressure: 50~1200g, multi-channel
• Welding speed: about each wire/1.5 seconds (Note: different wire diameters also have an absolute relationship with the production speed; the moving distance between different batteries will have a big difference in the production speed; the welding easiness of the material is different, and the speed is different. )
• Welding angle: ±90 degrees
• Vision system: PR microscope magnification is 0.5 times
• PR lighting: white light, adjustable brightness
• Dimensions: about 780mm*970mm*1558mm (L*W*H)
• Weight: about 450KG

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