The Furnace manufacture!

 

Our Lithium Battery Lab Fabrication Line is a modular, lab-scale production system designed for R&D, prototyping, and small-batch manufacturing of lithium-ion batteries. It replicates full-scale industrial processes, enabling seamless technology validation and scale-up.

 

 
 
Why choose us

After-sales service:
We have a professional after-sales engineer team to provide 24/7 all-weather service, and the product supports one-year warranty and lifetime maintenance. We provide complete after-sales services, including technical support, warranty repairs, spare parts supply, customer training, etc., to ensure that the equipment operates efficiently and meets your long-term needs.

Product market:

We have produced products that are well received by the market and are sold to more than 40 countries around the world.

Vision:

Our factory has advanced manufacturing equipment and our R&D team has more than 20 engineers to support customers' various customized needs.

OEM and ODM services:

Our products are rigorously tested and evaluated during the design and manufacturing process to ensure safety, reliability and environmental sustainability, and strictly comply with European regulatory requirements.

 

Product Name

Laboratory Tube Furnace

Model No.

ACEY-TF60-17

Type

Bench-top;Vacuum Atmosphere

Furnace Structure

The furnace is made of carbon steel with powder coating on surface, integrate furnace body and heating system and controller system in one.

Diameter

Ф60

Heating Zone

Single Heating Zone 300mm

Tube Size

Ф60x800mm length

Max. Working Temp.

1700°C

Constant Working Temp.

1600°C

Min. Working Temp.

Ambient

Heating Rate

Fast heat-up time due to the low thermal mass construction

Suggest 5~20℃/min for longer life using of furnace

Temp. Homogeneity

Adopt the way of measuring temperature at 9-point

Temperature homogeneity is +/-5 degree

Power Supply

AC220V; 5KW

50Hz, single phase

Chamber Material

Adopt high quality 1800 grade alumina polycrystalline fiber, which used Japanese technology (vac-sorb forming alumina polycrystalline fiber) with good insulation and durability properties, high tensile strength and no miscellaneous ball, this furnace much more energy saving than the furnace use common fiber materials

One-piece chamber and ecological insulation provide high thermal efficiency

Heating Element

High quality U shape 1800# MoSi2 rods

Vertical layout, distributes in two sides evenly, give an improved temperature gradient

Resistance of a MoSi2 heating element does not change under normal use, and you can mix new and old elements together.

Thermocouple

Type B

Installation location:top center

Vacuum Flange

One set of Vaccum sealing flanges: Mechanical vacuum gauge andsealing flanges mounted on the quartz tube, ensured the installation very convenient and vacuum level precisely.

Sealing performance

Double furnace door structure, inner door block the fire, outer door is sealed with flanges, high temperature

PTFE gasket is installed on the outer furnace door to ensure the reliable sealing of the furnace; the furnace body is equipped with an air intlet, which can extract vacuum; The tank body is designed with a circular flange

and conforms to the pressure vessel manufacturing method, the shell will not be deformed for long-term use, and it has better sealing performance than the square style

Temperature Controller

Digital Shimaden SRS13A(Japan) with 4 programs and 32 segments

Simultaneous LED display of actual temperature VS set point

PID automatic control and auto-tune function

+/- 1 ºC temperature accuracy

Control system integrated in furnace base, defined application within the constraints of the operating instructions

Electronic Component

SCHNEIDER maker air switch, solid-state relay, A.C contactor etc.

Furnace Shell

1. High quality cold-rolled steel sheets CNC processing

2. Environmental electrostatic plastic powder coating on surface after deoiling, derusting, phosphating etc.

3. Energy efficient insulation keeps exterior safe to touch

Furnace Door

Door opens sideways

Manual type

Safety Precautions

1. Overheating & Broken thermocouple protection

2. Leakage circuit breaker

3. Automatic power off when furnace door opens

4. Over-temperature protection and alarm allow for operation without attendant(s)

5. Microprocessor-based PID control with self-tuning capability to prevent overshooting of set temperature

Certification

CE compliance

Supply Scope

One set of tube furnace body

One piece of alumina tube

Three-meter power line

One piece of B-TYPE thermocouple

One furnace hook

One pair of high temperature furnace gloves

An instruction book

Two ceramic blocks

One set of vacuum flanges

Equipped with one YUDIAN temperature controller with control precision ±1℃

Warranty

One year limited manufacturer's warranty (Consumable parts such as thermocouple heating elements are not covered by the warranty, please order replacements at related products respectively

 

Advantages of a Tube Furnace
Vacuum Tube Furnace

Precise Temperature Control:

 

The design facilitates precise control over the temperature along the length of the tube, which is essential for many applications.

Uniform Temperature Distribution:

 

The cylindrical design ensures a uniform temperature profile, which is crucial for processes requiring consistent heating.

Adaptability to Different Atmospheres:

 

Tube furnaces can be designed to operate under various atmospheres, making them versatile for different processes.

 

 
 
Applications
01.

Material Testing:

High temperature tube furnaces are used to test the properties of materials under extreme heat. This is important for understanding how materials will perform in high-temperature environments.

02.

Synthesis of Materials:

They create new materials, such as ceramics and metal alloys, by heating raw materials to high temperatures.

03.

Heat Treatment:

These furnaces heat treat metals to alter their properties, such as hardness or strength.

04.

Research and Development:

Scientists use high temperature tube furnaces to explore new materials and processes.

 

Before Sale

After Sale

1

Sample Confirmation

1

Comprehensive service with separate after-sale team

2

Providing information consulting and technical guidance.

2

Satisfied solution while any problem identified.

3

Packaging can be customized.

3

Exclusive and unique solution provided by professional engineers.

4

Reply to your enquiry in 24 working hours.

4

New craft, new technology and other related advisory services.

 

 

FAQ

 

 

Q: How about after-sales service ?

A: We have professional pre-sales and after-sales departments and can respond you within 8hrs

Q: How about the quality guarantee period?

A: 2 years, exclude irrationally operating and consumable parts.

Q: How about the quality?

A: CE certification available and twice test before shipping.

Q: How about the delivery time?

A: Shipping within 3 days for regular model . 35 days for customized model.

Q: How does a tube furnace work?

A: A tube furnace is designed to heat samples contained within a work tube. The work tube is installed into the furnace, and the samples are then loaded for processing. The user inputs a setpoint into the furnace controller, and the temperature will increase accordingly. Heat is applied around the outside of the work tube, which gradually heats the samples within.

Q: Do I need a work tube to operate my tube furnace?

A: It is essential that a tube furnace is always operated with a work tube fitted in order to contain samples and protect the heating elements. Alternatively, different shaped vessels may be used to contain samples, provided that they are sufficiently supported and do not make contact with the heating elements.

Q: What types of work tubes are suitable for a tube furnace?

A: Tube furnaces are usually operated with work tubes made from either a ceramic material such as mullite or recrystallized alumina (RCA), quartz glass, or metals, such as stainless steel or Inconel. It is vital that the work tube material is suitable for the desired application. It must be capable of withstanding the maximum operating temperature, and have appropriate chemical resistance to prevent unwanted reactions with sample materials.

Find professional furnace manufacturers and suppliers in China here! Please feel free to buy high quality furnace from our factory. For customized service, contact us now.