Your Professional Die Cutting Machine Supplier

 

Our goal is to become your true partner in the field of battery cell tester in China. Acey Intelligent Equipment is a high-tech enterprise and specializes in the development of high-end equipment for lithium-ion batteries. We providing enormous production capacity, as well as a professional R&D and after-sales service team with over 15 years of experience in this field. Our company is committed to applying advanced manufacturing technology and strict quality control standards to every product. The price is competitive and the product is quality-assured, which is a good choice for your long-term cooperation.

 

 
 
Why Choose Us

Product market:

We have produced products that are well received by the market and are sold to more than 40 countries around the world.

OEM and ODM services:

Our factory has advanced manufacturing equipment and our R&D team has more than 20 engineers to support customers' various customized needs.

Our certification:

Our products are rigorously tested and evaluated during the design and manufacturing process to ensure safety, reliability and environmental sustainability, and strictly comply with European regulatory requirements.

 

After-sales service:

We have a professional after-sales engineer team to provide 24/7 all-weather service, and the product supports one-year warranty and lifetime maintenance. We provide complete after-sales services, including technical support, warranty repairs, spare parts supply, customer training, etc., to ensure that the equipment operates efficiently and meets your long-term needs.

 

Advantages of Die Cutting Machine
 

Precision: The electrode die cutting machine ensures high precision cutting, resulting in accurate dimensions and shapes of the battery negative electrode plates. This precision is crucial for the proper functioning of the battery.

 

Speed: The electrode die cutting machine can operate at high speeds, allowing for efficient and fast production of battery negative electrode plates. This helps in meeting the demands of large-scale battery production.

 

Consistency: The electrode die cutting machine ensures consistent cutting quality throughout the production process. This helps in maintaining uniformity in the battery negative electrode plates, which is important for their performance and reliability.

 

Versatility: The electrode die cutting machine can be easily adjusted to accommodate different sizes and shapes of battery negative electrode plates. This versatility makes it suitable for producing a wide range of battery types and designs.

 

Cost-effective: The use of a electrode die cutting machine can lead to cost savings in the production process. It reduces material wastage and minimizes the need for manual labor, resulting in improved efficiency and reduced production costs.

 

Automation: The electrode die cutting machine can be automated, which improves productivity and reduces the dependency on manual labor. This automation also helps in improving the overall safety and efficiency of the production process.

 

Specification of Die Cutting Machine

 

 

Punching size

120x100mm (can be customized according to customer requirements

Punching accuracy

±0.1 mm

Pressure

8T

Die cutting stroke

35mm

Structural material

High-strength chromium steel, the surface will never rust after environmental protection plating and spraying.

Dimensions

223mm X 170mm X 325mm

Weight

25KG

 

Features of Die Cutting Machine
 

Small size, easy to operate, can be placed in a glove box for operation. Built-in safety overflow oil valve, the pressure can be adjusted according to needs, and the upper pressure limit can be set to prevent damage caused by excessive pressure caused by misoperation, ensuring the safety of the machine.

Built-in pressure gauge can observe and accurately control the size of the sealing pressure. Using hydraulic drive, the pressure can reach 8T, die cutting without vibration, no leakage. It is convenient and quick to change the knife mold.

Long tool life, normal use ≥ 30,000 times. There are no quality defects such as burrs, powder falling, and indentation. Using four guide pillar structure, sliding up and down smoothly and high precision. Beautiful appearance, easy maintenance, small size, convenient operation, accurate molding, etc.

Electrode Die Cutting Machine

Application of Die Cutting Machine

 

Electrode Die Cutting Machine

Semi-automatic electrode die cutter is mainly used for pouch cell electrode sheet cut for stacking pouch cell battery. It is a necessary tool in the production line of pouch cell to produce specific shapes of cathodes and anodes with current collector tabs.

 

Production Process of Die Cutting Machine

 

 

In the process of electrode cutting, the quality of the electrode cutting edge has an important impact on the performance and quality of the battery, including: burrs and impurities, which will cause short circuit in the battery, causing self-discharge and even thermal runaway.

 

The dimensional accuracy is poor, it is impossible to ensure that the negative electrode is completely wrapped in the positive electrode, or the diaphragm completely isolates the positive and negative electrode sheets, causing battery safety problems.

 

Thermal damage of the material, coating falling off, etc., causing the material to lose activity and cannot play a role; uneven cutting edge, resulting in uneven electrode charging and discharging process. Therefore, the polar slice cutting process needs to avoid these problems and improve the process quality.

 

Precautions for Use Die Cutting Machine

 

It is strictly forbidden to extend hands and other parts to the moving parts of the punching die, ball guidepost, and guide sleeve during operation, and the work is dangerous. The area may cause personal injury, and two or more persons are not allowed to operate to avoid accidental injury.

 

It has a safety light curtain, electrical protection device, and safety shield so that all moving parts are inside the shield to ensure personal safety. External technicians and external designated personnel cannot disassemble and debug the equipment arbitrarily. Do not disassemble circuit components without permission.

 

Wipe the die-cutting blade and guide components frequently to keep them clean. Lubricate the linear motion parts of the ball guidepost and guide bush to keep the movement smooth. If it is not used for a long time, wipe the surface of the moving parts of the mechanism clean and spray the surface with anti-rust oil for protection. Regularly check the screws, nuts, pins, and other fasteners in each part of the machine to prevent loosening and prevent machine quality accidents and personal accidents.

 

 

Packaging and Shipping of Die Cutting Machine

 

 

Packing

Plywood Case

Shipping

Shipped by road, sea, rail or air

 

 

Other Service of Die Cutting Machine

 

 

Order(Moq)

1 set

Compliance

CE Certified

Product Origin

China

Warranty

One-year warranty with lifetime support

Payment

T/T, Western Union, PayPal, Ali Trade Assurance

 

 

FAQ

 

 

Q: What is the principle of die cutting machine?

A: In case of a die cutter, a hydraulic press pushes sharp blades down into the material, with just enough pressure to cut it, but not the underlying sheet. The exact mechanism varies according to the type, intended materials, accuracy, and complexity of the cutting required.

Q: How fast is a die cutting machine?

A: The speed of a rotary die cutting press is typically quoted in linear feet of material per minute (X lf/min). Average rotary speeds can be as low as 30 ft (9.14 m) per minute and as high as 300 ft (91.44m) per minute.

Q: What type of press is used for die cutting?

A: Depending on your project requirements, automated belt-fed presses can be used to die cut sheets or rolls with one or more layers. Large die cut parts are possible, but large metal dies with multiple cavities are expensive.

Q: What are die cutting processes?

A: Die-cutting is a process whereby a die is used to cut through materials such as paper and card on a die press. The process allows you to make an identical cut into material numerous times. For each job, a die, which is a shaped blade, is custom made for the item being created.

Q: What is constant cutting speed?

A: In constant cutting speed mode, with the feed rate programmed in mm/rev, the feed rate remains constant irrespective of the RPM. The surface finish is therefore uniform.

Q: Are you factory or trading company?

A: We are an integrated company of industry and trade.

Q: How to control quality?

A: All the raw materials by lQC (Incoming Quality Control) before launch whole process into the process after the screening. Process each link in the process of IPQC(Input Process Quality Contollpatrol inspection. After finished by QC full inspection before packing into the next process packing.

Find professional die cutting machine manufacturers and suppliers in China here! Please feel free to buy high quality die cutting machine from our factory. For customized service, contact us now.

Electrode Die Cutting Machine, die cutting machine