Automatic Continuous Aluminum Wire Bonding Machine
Product Description
ACEY-3753A is the first automatic ultrasonic thick aluminum wire welding machine in the country to use the rotary welding head method. It adopts a digital automatic frequency tracking ultrasonic system, a digitally controlled pressure adjustment function, a first-class image recognition device, and a fully closed loop motion control circuit. Realize the full automation of China's thick aluminum wire bonding machine.
Application
- ACEY-3753A is mainly used for welding 18650 Tesla batteries, 26800 lithium batteries, square batteries and other products.
- Adopt advanced image recognition technology and automatic positioning technology to realize automatic and accurate positioning of solder joints.
- The powerful and abundant digital ultrasonic ensures stable and reliable solder joint quality.
- Automatic frequency tracking ultrasonic system and reasonable welding head design ensure the quality of welding joints.
- The original digital pressure control system ensures constant pressure output to ensure the consistency of solder joints.
- Precision mechanical transmission mechanism, reliable industrial computer and software with independent intellectual property rights ensure the accuracy of welding position.
- It has multiple fault alarm and shutdown functions such as a welding failure, abnormal wire setting, etc., which greatly reduces the rate of defective products and greatly improves the output. It is more maneuverable and user-friendly.
- Using a computer-controlled English operation interface, new employees can operate by themselves in one day of training, and they can be proficient in one month
- Operation, one person can operate multiple machines at the same time, greatly improving work efficiency.
Features
- Manual (front-end station) loading, automatic identification and positioning, automatic bonding, manual (flowing into the back-end station) unloading.
- This assembly machine is dedicated to the bonding production of battery products specified by the customer. Non-universal equipment.
- If other products are needed, they need to be modified and used according to actual conditions.
- This machine is mainly composed of frame assembly, XYZC feeding assembly, automatic feeding mechanism, wire feeding mechanism, jig positioning and pressing assembly, welding head mechanism and console.
- X YZ module uses precision ball screw drive, the distance repeat positioning accuracy is less than ±0.02mm, and the angle positioning accuracy is ±1°.
- The control system adopts industrial computer + motion control card to control the operation of the private server motor. The equipment is easy to operate and maintain, the control interface is friendly, and the parameter setting is digital; it is more flexible.
- Using quick clamp clamping, single button start, easy and safe for personnel to discharge materials.
- Left-in and right-out can be used for online multi-section track transmission, which can be directly connected to the production line.
Technical parameter
- Power supply: 220VAC±10%, 50Hz, reliable grounding, the maximum consumption rate is about 1200W
- Ultrasonic power: 0~30W, automatic switching between first and second welding
- X-axis adopts imported parts-repeat positioning accuracy can reach ±0.02mm, Y and Z-axis adopt precision ball screw drive
- Weldable aluminum wire diameter: 125~ 500um (5~20mil)
- Working area: XY axis maximum: 400 × 400 (can be customized according to customer requirements)
- Z axis: max 100mm. C axis: plus or minus 180°
- Ultrasound time: 10~500ms, multi-channel
- Welding pressure: 50~1200g, multi-channel
- Welding angle: ±90 degrees
- Vision system: PR microscope magnification is 0.5 times
- PR lighting lamp: white light, adjustable brightness
- Overall dimensions: about 1500*2200*1650MML*W*H)
- Weight: about 800KG
Product Details




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