Prismatic Battery Pack Assembly Equipment

Your Professional Prismatic Battery Pack Assembly Equipment Supplier

 

Our goal is to become your true partner in the field of lithium battery pack assembly equipment in China. Acey Intelligent Equipment is a high-tech enterprise and specializes in the development of high-end equipment for lithium-ion batteries. We providing enormous production capacity, as well as a professional R&D and after-sales service team with over 15 years of experience in this field. Our company is committed to applying advanced manufacturing technology and strict quality control standards to every product. The price is competitive and the product is quality-assured, which is a good choice for your long-term cooperation.

 

 
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Why Choose Us

Product market:

We have produced products that are well received by the market and are sold to more than 40 countries around the world.

OEM and ODM services:

Our factory has advanced manufacturing equipment and our R&D team has more than 20 engineers to support customers' various customized needs.

Our certification:

Our products are rigorously tested and evaluated during the design and manufacturing process to ensure safety, reliability and environmental sustainability, and strictly comply with European regulatory requirements.

 

After-sales service:

We have a professional after-sales engineer team to provide 24/7 all-weather service, and the product supports one-year warranty and lifetime maintenance. We provide complete after-sales services, including technical support, warranty repairs, spare parts supply, customer training, etc., to ensure that the equipment operates efficiently and meets your long-term needs.

 

 
 
One-Stop Solution for prismatic Lithium battery pack assembly line
300A Battery Life Cycle Tester
01.

Prismatic Lithium Cell Capacity Grading machine

Prismatic cell capacity grading machine is used to test the capacity of prismatic batteries through cyclic charging and discharging tests to achieve the consistency of prismatic battery cells.

 

*Each channel can be started and stopped at a single point, and the response speed is fast

*The operation is simple, convenient and intuitive

*Modular design, easy to maintain

*The digital current and voltage automatic calibration function

*Using network connection and SQL database

*The hardware technology is advanced, stable and durable

02.

Prismatic Lithium Cell voltage & IR sorting machine

Battery sorting machine is used to test the voltage and internal resistance of prismatic lithium battery.

With the integration of industrial control, all parameters of the battery can be traced, convenient data management, simple operation. Battery voltage, battery internal resistance, group information and other management functions.

*Suitable for various types of batteries, easy to change.

*Built-in high precision internal resistance tester, high test accuracy, fast speed.

Battery Sorting Machine
Battery stacking and pressing machine
03.

Prismatic Cell Stacking And Pressing machine

Battery stacking and pressing machine is specially designed for prismatic lithium batteries, and can realize the integrated operation of stacking, extrusion forming and bundling.

 

*Computer controlled, easy to operate.

*Adapt to various size of batteries, can be edited and set different parameters, simple and easy to change the type.

*Built-in high-precision pressure sensor, pressure accuracy control within 0.1KG.

*Adopting screw module + servo motor + reducer for control, with large extrusion output force and high positioning accuracy.

04.

Prismatic Battery Terminal Laser Cleaning machine

Laser cleaning machine is used in the assembly of prismatic lithium-ion battery packs to clean terminals, busbars, connectors, battery modules, housing surfaces, and BMS contact points, remove oxides, dust, and debris, to ensure strong and reliable electrical connections and appropriate thermal management.

laser cleaning machine
laser welding machine for lithium ion batteries
05.

Laser Welding Machine For Lithium Ion Batteries

Laser welding machine for lithium ion batteries is mainly used in the assembly process of prismatic and pouch cell lithium-ion battery packs to weld the busbars to the battery cells, and assemble the battery cells into a complete battery pack through series and parallel connections to achieve efficient power distribution and connection within the battery pack.

 

*The photoelectric conversion efficiency can reach 40%, and the power consumption is low.

*Continuous pure fiber laser, which can penetrate 0.5-5.8mm materials for direct welding.

*Precise servo system control to ensure welding accuracy.

06.

Battery Management System(BMS) Tester

Battery management system tester is designed to test and validate the performance of Battery Management Systems (BMS). This device automatically tests the various functions of BMS by simulating real battery operating conditions, ensuring its reliability, safety, and stability.

With test function of overcharge protection, overcharge recovery, overdischarge protection, overdischarge recovery, overcurrent protection (overcharge current and overdischarge current), internal resistance, self-consumption, short circuit protection, overcharge protection time, overcurrent protection time, overdischarge protection Time, balance current, balance voltage etc.

bms tester
Battery Comprehensive Tester
07.

Battery Comprehensive Tester

Battery comprehensive tester is used to test various comprehensive performance parameters of the battery pack.

The main test items include: open circuit voltage, AC internal resistance, discharge test, discharge over current test, short circuit protection test, charge test and charge protection test. The main test items are test open circuit voltage, AC internal resistance continuous charging current, continuous charging voltage, continuous discharging current, continuous discharging voltage, charging overcurrent protection current, discharging overcurrent protection current, short-circuit protection time, overcurrent delay time, and post-test voltage etc.

08.

Battery Pack Life Cycle Test System

Battery pack test system is used for life cycle aging tests and quality assurance in the production or experimental phases of various battery types, including lithium-ion, lead-acid, nickel-cadmium, and nickel-metal hydride batteries.

It supports a wide range of tests, such as battery cycle life evaluation, capacity assessment, charging and discharging characteristic analysis, charge retention capability testing, charging and discharging efficiency measurement, and overcharging/discharging rate tolerance testing.

 

Regenerative Battery Pack Test System

 

 

 

FAQ

 

 

Q: How do you test the capacity of a lithium-ion battery?

A: Set Up the Multimeter: Configure the multimeter to measure current and voltage. Measure Voltage: Connect the multimeter to the battery terminals to measure the voltage. Measure Current: Measure the current the battery provides to a device. Calculate Capacity: Use the voltage and current values in the capacity formula.

Q: How do you check the mAh on a lithium-ion battery?

A: One of the simplest methods, especially for smaller batteries, is by using milliamp-hours (mAh). This involves connecting the battery to a constant current load and recording the time it takes to discharge completely.

Q: Do battery testers work on lithium batteries?

A: In terms of measurement, yes, the BT3554 can measure the internal resistance of Li-ion batteries; however, the results will include the resistance of the protection circuit that is needed to maintain the voltage and current within safe limits in an LIB.

Q: How to check the health of a lithium-ion battery?

A: Ensure the multimeter is powered on and set it to the "DC Voltage" mode. Then, place the probes on the battery's terminals to check the voltage level. If you observe a significant drop in voltage, such as below 3.5 volts for a battery that is rated at 3.7 volts, it suggests that the battery may be damaged.

Q: How does stacking batteries work?

A: Stacked batteries are energy storage systems that employ a modular and layered design. Instead of utilizing a single large battery unit, these systems combine multiple smaller battery modules, stacking them together either physically or electrically to achieve the desired energy capacity and power output.

Q: Can you stack lithium batteries on top of each other?

A: Since theyre lithium batteries, you can stack them on top of each other sideways to save space. Theres no fluids in them so no worries about leakage or that.

Q: What is the best way to stack batteries?

A: Make the first layer of batteries level and as close together as possible. If some of the batteries are shorter, they should be placed in the center of layers. Any taller batteries should be placed on the top layer.

Q: Can I put 2 lithium batteries in parallel?

A: When two batteries are put in parallel the continuous discharge amp rating and charge amp rating is typically reduced to 90% of the two batteries' combined rating.

Find professional prismatic battery pack assembly equipment manufacturers and suppliers in China here! Please feel free to buy high quality prismatic battery pack assembly equipment from our factory. For customized service, contact us now.