Prismatic Cell Tester
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The Prismatic Cell Tester manufacture!
Our Lithium Battery Lab Fabrication Line is a modular, lab-scale production system designed for R&D, prototyping, and small-batch manufacturing of lithium-ion batteries. It replicates full-scale industrial processes, enabling seamless technology validation and scale-up.
After-sales service:
We have a professional after-sales engineer team to provide 24/7 all-weather service, and the product supports one-year warranty and lifetime maintenance. We provide complete after-sales services, including technical support, warranty repairs, spare parts supply, customer training, etc., to ensure that the equipment operates efficiently and meets your long-term needs.
Product market:
We have produced products that are well received by the market and are sold to more than 40 countries around the world.
Vision:
Our factory has advanced manufacturing equipment and our R&D team has more than 20 engineers to support customers' various customized needs.
OEM and ODM services:
Our products are rigorously tested and evaluated during the design and manufacturing process to ensure safety, reliability and environmental sustainability, and strictly comply with European regulatory requirements.
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Number of equipment channels |
The whole machine has 64chs |
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External dimension |
Length 968* width 901* height 1840 (customized version, the size is subject to the actual model |
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Case color |
Standard gray / black (customizable) |
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Clamp type |
Custom |
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Clamp spring |
78.5MM |
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Support battery specifications |
The battery range is 65-220mm in length, 20-74mm in thickness, 90-230mm in height, and 45-160mm in polar ear. Cylinder 80-20 (note: this equipment is custom designed, only one type of negative pressure forming equipment is supported) |
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Channel control mode |
Each channel can be started, stopped, suspended, continued and protected independently. |
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Each channel has independent constant voltage and current. Hardware control circuit |
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The accuracy of charging current and discharging current of each channel can be calibrated automatically by software |
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Working power supply |
Three phase five wire AC380V土10%, 50Hz |
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Power factor |
≥0.99 |
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AC current distortion rate |
≤2% |
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Charging efficiency of the whole machine |
≥75% |
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Feed conversion efficiency |
≥70% |
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Power consumption work |
≤ 23KW |
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Equipment failure rate |
<1% |
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Work environment |
Temperature -10~40°C. Relative humidity 80% |
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Heat dissipation mode |
Natural wind in, upward exhaust |
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Voltage measurement range |
DC 0~5V |
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Battery voltage range |
Charge DC 0~4.5V; discharge DC 4.5~2V |
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Constant voltage range |
DC 2~4.5V |
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Voltage accuracy |
±(0.05% reading + 0.05% full), resolution ratio 1mV |
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Voltage stability |
≤(±1mV) |
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Current range |
Charge DC 60mA～60A; Discharge DC 60mA～60A |
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Current accuracy |
±(0.05% reading + 0.05% full), resolution ratio 1mV |
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Current stability |
≤(±1mA) |
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Negative pressure range |
(-100KPa-0)adjustable |
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Control mode |
Computer control, can control the whole cabinet with scanning function |
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Communication mode |
485s port communication (port rate 57600)/ TCP |
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Process settings |
Up to 32 steps and 256 cycles can be set |
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Charging mode |
Constant current; constant pressure; constant current & pressure |
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Charging cut-off conditions |
Voltage, current, time, capacity, - △ v |
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Discharge mode |
Permanent flow, constant power, constant resistance |
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Discharging cut-off conditions |
Voltage, time, and capacity |
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Protection function |
Overvoltage, undervoltage, overcurrent, undercurrent, overcapacity protection, power off protection, data breakpoint recovery |
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Time frame |
0~3000 min / step in min |
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Time accuracy |
≤±0.1% |
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Sampling inspection cycle |
1s-60s optional |
Advantages of Prismatic Cell Tester
High Precision and Accuracy
A precision battery analyzer ensures exceptional measurement accuracy. In battery production, even minor defects in a prismatic cell can lead to serious performance and safety issues. The battery testing equipment detects internal irregularities and prevents defective cells from entering the assembly line. This level of precision is essential for maintaining battery consistency and reliability.
Fast and Efficient Testing
A battery testing machine is known for its speed and efficiency. Battery manufacturers often handle large volumes of cells, making rapid testing crucial for maintaining high production efficiency. The ability to test multiple cells quickly without compromising accuracy allows manufacturers to streamline their quality control processes and improve their overall productivity.
Comprehensive Analysis Capabilities
A prismatic cell tester performs various tests, including voltage, resistance, and internal impedance measurements, which are essential for assessing the health of each prismatic cell. This detailed analysis ensures that only high-quality cells move forward in the production process, reducing the risk of battery failures and enhancing product reliability. Early detection of potential issues also prevents costly defects and safety hazards.
User-Friendly Operation
The battery testing equipment features a user-friendly interface, making it easy for operators to use with minimal training. This reduces human error and ensures consistent, accurate testing results—an essential factor in large-scale battery manufacturing.
Enhanced Safety and Longevity
By ensuring that only well-tested and qualified cells are used in battery packs, the precision battery analyzer plays a significant role in enhancing battery safety and longevity. Proper testing eliminates the risks associated with overheating or unstable performance, ultimately contributing to the production of safer and more durable battery systems.
Cost-Effective Investment
From a financial perspective, investing in a battery testing machine proves to be cost-effective in the long run. While the initial investment may be substantial, manufacturers benefit from reduced defective products, fewer returns, lower warranty claims, and minimized rework costs.early detection of faults prevents large-scale failures, which can be financially damaging to battery manufacturers.
Compliance with Industry Standards
A prismatic cell tester meets global industry standards, making it a valuable asset for manufacturers targeting international markets. Compliance with international regulations ensures that battery products meet the required safety and quality certifications, facilitating smooth export operations and increasing global market competitiveness.
Please send us your purchase order by email or call us sales , then we can make the proforma invoice under your request .We need to know the following information for your order before sending your PI
1) Product information--quantity ,specification(size,technological if needed and packing requirements ect.)
2) Delivery time required.
3) Shipping information--Company name, detail address, phone number, destination sea port .
4) Forwarder's contact details if there's any in China
FAQ
Find professional prismatic cell tester manufacturers and suppliers in China here! Please feel free to buy high quality prismatic cell tester from our factory. For customized service, contact us now.
Lithium Battery Testing Equipment, prismatic cell tester