Automatic 3 Channels Prismatic Lithium Cell Voltage IR Testing And Sorting Machine
Product Description
ACEY-PS3S Automatic Prismatic Battery Cell Sorting Machine combines barcode scanning, OCV voltage testing, ACIR internal resistance measurement, and automatic 3-grade sorting in one integrated system. It automatically identifies each cell, measures its electrical parameters, and sorts it into two qualified grades or one NG channel according to preset voltage and resistance ranges. This helps battery manufacturers identify cells with similar electrical characteristics, improve cell matching consistency, and reduce manual sorting operations. The PC-based control system enables centralized parameter setting and test data tracking, while the adjustable sorting settings allow convenient changeover between different prismatic cell sizes, supporting flexible and efficient battery pack production.
Features
- Automatic Barcode Identification: Automatically scans cell barcodes to identify individual batteries and link test results with corresponding cell information.
- Integrated OCV & ACIR Testing: Equipped with an HK3560 internal resistance tester for precise voltage and ACIR measurement before sorting.
- 3-Grade Automatic Sorting: Automatically separates cells into two OK grades and one NG grade based on preset voltage and internal resistance thresholds.
- Consistent Cell Matching: Groups battery cells according to measured electrical parameters, helping improve cell consistency for battery pack assembly.
- User-Friendly PC Control: Features an industrial PC with a 21.5-inch display for centralized operation, test parameter configuration, and sorting management.
- Complete Test Data Tracking: Stores barcode, voltage, internal resistance, and sorting records to support quality inspection and production traceability.
- Flexible Model Changeover: Supports prismatic cells in different dimensions, with adjustable testing and sorting parameters for different production requirements.
- Integrated Automatic Operation: Combines cell identification, electrical testing, and sorting in one automated workflow, with a production speed of 10–12 cells per minute.
Specification
| Equipment Efficiency | 10-12 PPM |
| Equipment Utilization Rate | ≥95% |
| Sorting Channels | 3 (2 good products, 1 defective product) |
| Applicable Battery Dimensions | Length: 90-250 mm, Width: 20-80 mm, Height: 80-300 mm |
| Internal Resistance Measurement Accuracy | ±0.5% rdg, Display Resolution: 0.01 mΩ |
| Voltage Measurement Accuracy | ±0.05% rdg, Display Resolution: 0.1 mV |
| Internal Resistance Measurement Repeatability Error | < 1 mΩ (AC Internal Resistance Measurement Method) |
| Voltage Measurement Repeatability Error | < 1 mV |
| Control System | PC-based Industrial Computer (Embedded System) |
| Input Power Consumption | 1 kW |
| Input Power Supply | AC 220V/50Hz |
| Compressed Air Source | ≥0.6 MPa |
| Display Screen | 21.5-inch Philips Large Display |
| Equipment Dimensions (L×W×H) | 2150×810×1700 mm |
| Whole machine weight | 350kg |
Product Details
FAQ
Q: What types of battery cells is this sorting machine suitable for?
A: ACEY-PS3S Automatic Prismatic Battery Cell Sorting Machine is designed for prismatic lithium battery cells with dimensions of 90–250 mm in length, 20–80 mm in width, and 80–300 mm in height.
Q: What parameters can this machine test during the sorting process?
A: ACEY-PS3S Automatic Prismatic Battery Cell Sorting Machine measures open-circuit voltage (OCV) and AC internal resistance (ACIR) to evaluate cell electrical characteristics before sorting.
Q: How many grades can the machine sort battery cells into?
A: ACEY-PS3S Automatic Prismatic Battery Cell Sorting Machine supports three sorting channels, including two qualified grades and one NG grade. Sorting criteria can be configured according to preset voltage and internal resistance ranges.
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