5V 200A 32 channels Lithium Battery Capacity Testing Equipment
Product Description
ACEY-BCT5200-32P lithium battery cell capacity testing machine is designed specifically for capacity grading of prismatic lithium batteries, by cyclic charge/discharge testing to measure battery capacity with high accuracy. This process effectively improves the consistency of batteries within the same battery pack, making it easier to assemble high-performance battery packs.
Product Features
- Each channel operates independently, allowing individual configuration of charging and discharging steps for every battery under test.
- The equipment boasts a high precision of 0.05%, with data recorded at intervals of 1 second, ensuring exceptional stability.
- The software is feature-rich and offers a user-friendly interface for seamless operation.
- A four-wire test interface is employed to guarantee superior measurement accuracy.
- Designed with a modular approach, the system is easy to maintain.
Equipment Structure
1. Independent CPU board, double keyboard board, front and back double side operation, the whole cabinet unified transmission control;
2. 2-channel constant current and constant voltage control module;
3. Bidirectional AC / DC inverter module;
4. Flat head clamp, movable clamping tray mode, electric open clamp.
Main technical parameters
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Number of equipment channels |
32 channels |
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External dimension |
Length 1008* width 750* height 1700 (The size is subject to the actual model) |
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Chassis Color |
Standard gray-white /gray-black (can be customized) |
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Clamp type |
Power battery flat head clamp |
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Clamp distance |
81mm |
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Support battery specifications |
Battery compatible dimensions: length 90-220mm; thickness 15-70mm; height 80-230mm; battery tab center distance 60-150mm. |
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Channel control mode |
Each battery has an independent constant current and constant voltage source, which is stable and shock-free, and can realize start, stop, pause, continuation and protection. |
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Each channel has independent constant voltage and constant current hardware control circuit. |
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The accuracy of charging current and discharging current of each channel can be calibrated automatically by software. |
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Working power supply |
Three-phase five-wire system AC380V±10%, 50Hz |
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Power factor |
≥0.99 |
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AC current distortion rate |
≤2% |
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Power Department Efficiency Index |
Charge ≥80%, discharge ≥70% |
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Working power consumption |
≤38KW |
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Equipment failure rate |
<1% |
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Working environment |
Temperature -10~40, relative humidity 80% |
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Cooling method |
Natural air intake, upward exhaust |
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Smoke alarm |
Optional |
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Power section protection function |
1. Grid voltage over-limit protection 2. Power grid frequency over-limit protection |
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Channels parameters |
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Voltage measurement range |
DC 0~5V |
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Battery voltage range |
Charge DC 0~4.5V; discharge DC 4.5~1.5V |
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Constant voltage range |
DC 2~4.5V |
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Voltage accuracy |
±0.5‰RD+0.5‰FS, resolution 0.1mV |
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Voltage stability |
≤(±1mV) |
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Current range |
Charge DC 200mA~200A; Discharge DC 200mA~200A |
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Current accuracy |
±0.5‰RD+0.5‰FS, resolution 1mA |
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Current stability |
≤(±1mA) |
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Current rise time (90% Load) |
≤50ms |
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Channel startup time (90% load) |
≤50ms |
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Software function |
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Control mode |
Computer control equipment work, whole cabinet control, support single-point start and independent step switching, with scanning system |
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Communication mode |
RS485/TCP |
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Process settings |
32 steps and 256 cycles can be set |
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Charging mode |
Constant current; constant voltage; constant current & voltage |
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Charging cut-off conditions |
Voltage, current, time, capacity, - △ v |
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Discharge mode |
Constant current, constant power, constant resistance |
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Discharging cut-off conditions |
Voltage, time, and capacity |
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Single point protection function |
Charging over-voltage protection, charging under-voltage protection Discharging over-voltage protection, discharging under-voltage protection Charging and discharging voltage trend protection Voltage fluctuation protection Current fluctuation protection Battery reverse connection protection, hardware protection mode Power tube short-circuit protection Channel capacity alarm protection (overtime protection) Voltage sampling drop protection Voltage outlier protection Capacity outlier protection Open voltage detection before the process starts, stop the channel whose open voltage exceeds the limit Power-off protection, data break point recovery |
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Time range |
0~3000 minutes/step, the time unit is min |
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Time accuracy |
≤±1‰ |
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Sampling inspection cycle |
1S-60S optional |
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Cell sorting |
Sort by (capacity, time, open circuit voltage, discharge platform, etc.) |
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Data sorting |
Can record voltage, current, time, capacity etc, automatically calculate constant current charging ratio, capacity loss, discharge efficiency, average voltage, median voltage, provide data curve and cycle diagram; can output text, excel, word or mdb format data file. |
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Basic function of software |
1. The software supports various connections, such as manual pause continuation, software shutdown continuation, power outage, disconnection in equipment communication, abnormal stop continuation; 2. Support bar code scanning, scanning one-dimensional code, QR code, channel jump scanning, loading scanning and other scanning methods; 3. Local test detailed data storage, can view the current test data and historical data of each channel at any time, have data and curve corresponding two ways, and support excel report in single or batch form, and can set the test end automatic data export according to the need. 4. Support capacity sorting, and grade the battery sorting; 5. Support the qualified judgment after the test, and judge the Pass / NG results according to the specified cycle capacity, voltage, time and other information; 6. Support various step protection and global voltage, current, temperature abnormal protection, and abnormal alarm, support battery pack overcharge, overdischarge protection test; 7. Support channel parallel (according to equipment); 8. Support unit conversion; 9. Support database server background storage or MES docking; 10. Software offline protection; |
Product Details








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