10000A Single Sided Automatic Battery Pack Spot Welder for Cylindrical Battery Pack
Product Description
ACEY-S200B Battery Pack Spot Welding Machine is designed for assembling and spot welding lithium battery packs in multi-series and multi-parallel configurations using 14500, 18650, 21700, 26650, and 32700 cylindrical cells.
It is suitable for a wide range of applications, including power tool batteries, mobility scooter batteries, energy storage battery packs, and electric scooter batteries. Compared with manual spot welding, the machine helps improve welding efficiency and positioning accuracy. Its user-friendly design simplifies operation, parameter adjustment, and commissioning, while the integrated component layout creates a clean, compact appearance.
Product Features
- Flexible Start Modes: Supports breakpoint resume, automatic startup, and manual start for versatile operation.
- Welding Defect Alarms: Provides alarms for cold solder joints and weld-through or burn-through issues.
- Programmable Welding Patterns: Supports matrix, array, and point-based programming, with storage for up to 100 groups of welding parameters.
- Electrode Wear Alarm: Monitors welding electrode wear and alerts operators when maintenance is needed.
- Real-Time Welding Current Display: Built-in current monitoring enables operators to view welding current during operation.
- Wide Range of Applications: Suitable for spot welding lithium battery packs for notebooks, power tools, gardening tools, high-power equipment, energy storage systems, electric vehicles, and other applications.
- Production Line Compatibility: Designed for integration into lithium battery pack production lines.
- Fast Model Changeover: Stores welding parameters for multiple battery pack models, allowing quick product switching without resetting settings.
- Spot Welder Compatibility: Can be configured to work with various brands of spot welding machines.
Specification
| Y-axis travel | 500mm (customizable) | |
| X-axis travel | 400mm (customizable) | |
| Max spot welding speed | 0.35s/point (1 hour：about 2800 units18650 cells) | |
| Motor drive speed | 600mm/S | |
| Max load electric cores | X direction: 26; Y direction: 26 | |
| Capable file group storage | 100 groups | |
| Operating system | embedded system human-machine interface | |
| Transmission mode | Taiwan precision screw with guide rail | |
| Driving mode | stepper servo motor | |
| Repeat positioning accuracy | ±0.02mm | |
| Dimensions | L: 950mm, W: 950mm, H: 1720mm | |
| Power | 1000W | |
| Machine weight | 220KG | |
| Max bearing weight of Y-axis | 30KG | |
| Input power supply | single-phase AC 220V/50Hz | |
| Air Source | 0.4-0.6 Mpa | |
| 10000A Transistor Power Supply | |
| Maximum Input Power | 1000W |
| Maximum Welding Current | 10000A |
| Maximum Welding Voltage | 36V |
| Maximum Welding Frequency | 125KHz |
| Control Mode | Constant current/constant voltage/constant current and constant voltage |
| Preload Time Range | 0-9999ms |
| Ramp Time Range | 0-9.9ms |
| Welding Time Range | 0-9.9ms |
| Ramp Down Time Range | 0-9.9ms |
| Cooldown Range | 0-99.9ms |
| Holding Time Range | 0-9999 ms |
| Current Setting Range | 200-8000A |
| Voltage Setting Range | 0-10.0V |
| Cooling Method | air cooling |
| Weight | 20Kg |
| Dimensions | 415*215*348mm |
Product Details
Q: What types of battery cells can the ACEY-S200B Battery Pack Spot Welding Machine handle?
A: ACEY-S200B Battery Spot Welding Machine is designed for assembling lithium battery packs using 14500, 18650, 21700, 26650, and 32700 cylindrical cells in multi-series and multi-parallel configurations. It is suitable for power tools, gardening tools, energy storage systems, and electric vehicle battery packs.
Q: What is the maximum welding current of the ACEY-S200B Battery Pack Spot Welding Machine?
A: ACEY-S200B Battery Spot Welding Machine is equipped with a 10000A transistor welding power supply, with a maximum welding current of 10000A and an adjustable current setting range of 200–8000A. It supports constant-current, constant-voltage, and combined constant-current/constant-voltage control modes.
Q: What are the welding speed and positioning accuracy of the ACEY-S200B Battery Pack Spot Welding Machine?
A: ACEY-S200B Battery Spot Welding Machine has a maximum spot welding speed of 0.35 seconds per point and a repeat positioning accuracy of ±0.02 mm. It supports matrix, array, and point programming, with storage for up to 100 groups of welding parameters to facilitate production changes between different battery pack models.
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