10000A Transistor Manual Spot Welding Machine For Lithium Ion Battery pack
Product Description
ACEY-10000T Gantry Spot Welder is designed for battery manufacturers seeking a high-current transistor welding solution for cylindrical lithium battery pack production. Equipped with a 10000A maximum short-circuit output current transistor welding power supply and constant current control, it is suitable for welding nickel strips and nickel-plated steel strips onto 18650, 21700, and 26650 cylindrical battery cells. The machine supports battery pack assembly for e-bikes, electric scooters, and other battery-powered applications. For manufacturers handling different battery models and welding requirements, its 99 programmable welding parameter groups allow operators to store and recall process settings for different production tasks. The RS485 communication interface, optional 7-inch external touchscreen, and compatibility with external industrial computers or PLC systems also make it suitable for integration into automated battery pack production lines. It is a practical equipment option for manufacturers looking to combine high-current spot welding with flexible process control and automation connectivity.
Features
- 10000A Transistor Welding Power Supply: Equipped with a transistor welding power supply delivering a maximum short-circuit output current of 10000A, suitable for high-current resistance spot welding of battery tabs and compatible metal components.
- Constant Current Control: Maintains controlled welding current during operation, supporting consistent welding conditions across different production batches and process settings.
- 99 Programmable Welding Parameter Groups: Allows operators to save, manage, and recall up to 99 welding parameter configurations, simplifying production changeovers when switching between battery models and welding materials.
- RS485 Communication for System Integration: Features an RS485 communication interface for connecting with external control systems and supporting communication with industrial automation equipment.
- Optional 7-Inch Touchscreen Operation: Supports an optional DMT80480T070-18WT external touchscreen with RS485 communication, providing an additional interface for welding parameter configuration and equipment operation.
- PLC and Industrial Computer Compatibility: Supports external control through an industrial PLC or computer, making the machine suitable for integration into automated battery pack assembly lines.
- Gantry Structure for Battery Pack Assembly: Provides a dedicated working layout for battery positioning and spot welding, supporting cylindrical cell assembly operations in battery manufacturing workshops.
- Forced-Air Cooling System: Uses forced-air cooling to dissipate heat from the welding power supply, supporting thermal management during production.
- Flexible Material Applications: Supports spot welding of nickel strips, nickel-plated steel strips, enameled wires, and sensor wires, subject to material specifications and welding process compatibility.
Specification
| Item No. | ACEY-10000T | |
| Max output power of transformer | 35 KVA | |
| Floating voltage | 10V | |
| Control mode | constant current control | |
| Cooling mode | forced air cooling | |
| Setting data group | 99goups | |
| Use | electronic parts, battery nickel plate, enameled wire, sensor wire, halogen lamp, etc | |
| Max thickness of parallel welding | 0.03mm~0.5mm | |
| Max thickness of upper and lower butt welding | 0.3mm + 1mm | |
| Machine weight | 23.5kg | |
| External dimension | L810mm*W610mm*H1220mm | |
| Input power | AC220V±10% 50/60Hz | |
| Transistor welding power supply | ||
| Communication interface | RS485 | |
| Independent external touch screen interface: optional external 7-inch touch screen | ||
| (DMT80480T070-18WT), the communication mode is RS485 | ||
| External control function: | It can be controlled by an external industrial computer/PLC control, and cooperate with the automatic production of the machine | |
| Dimensions | L430MM*W185MM*H400MM | |
| Weight: | 25KG | |
| Working voltage | Single phase AC220V±10% 50Hz | |
| Output voltage | 1-6V DC | |
| Output current Maximum short-circuit current | 10000A | |
| Cooling method | forced air cooling | |
| Valve power supply | DC 24V±10% current <150mA | |
| Environment temperature | -10℃~55℃ | |
| Relative humidity | below 80% | |
Product Details
FAQ
Q: What are the advantages of a transistor spot welder for battery pack manufacturing?
A: A transistor spot welder uses a transistor-based welding power supply to control the welding output. The ACEY-10000T features a maximum short-circuit output current of 10000A and constant current control, making it suitable for high-current resistance spot welding in cylindrical battery pack production. It also supports 99 programmable welding parameter groups, allowing operators to save and recall different welding settings for various production requirements.
Q: What thickness of nickel strips can a battery spot welding machine weld?
A: The suitable welding thickness depends on the material, welding configuration, and power supply specifications. The ACEY-10000T supports parallel welding thicknesses from 0.03 mm to 0.5 mm. For upper and lower butt welding, the specified thickness is 0.3 mm + 1 mm. It is suitable for applications involving nickel strips and nickel-plated steel strips. Sample welding tests are recommended to verify the actual material compatibility before production.
Q: Can a battery spot welding machine be integrated into an automatic production line?
A: Yes, depending on the machine's control interface and external automation capabilities. The ACEY-10000T is equipped with an RS485 communication interface and supports external control through an industrial computer or PLC. It can cooperate with other production equipment for automated battery pack manufacturing. Its 99-group parameter storage also helps operators manage welding settings for different production tasks.
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