150V 100A charge 200A discharge Battery Comprehensive Testing System
Product Description
ACEY-BIT150-100A200A Battery Comprehensive Tester is designed for comprehensive electrical performance and protection testing of lithium-ion battery packs. It supports up to 150V voltage testing, 100A continuous charging current, and 200A continuous discharging current. The system integrates open-circuit voltage, AC internal resistance, charge and discharge performance, overcurrent protection, short-circuit protection, NTC, and identification resistance testing. Equipped with barcode scanning, automatic voltage-triggered testing, and adjustable test sequences, it helps manufacturers inspect battery pack electrical characteristics and protection functions. The software supports MES integration, database management, and Excel test report generation for production quality control and traceability.
Product Highlights
- High-Voltage Charge & Discharge Testing: Supports up to 150V testing, with 100A continuous charging and 200A continuous discharging for lithium battery pack performance inspection.
- Comprehensive Electrical Parameter Testing: Integrates open-circuit voltage, AC internal resistance, charging and discharging voltage, current, NTC resistance, and identification resistance measurements.
- Overcurrent Protection Testing: Tests charging and discharging overcurrent protection currents, with adjustable overcurrent delay time from 0 to 30 seconds.
- Fast Short-Circuit Protection Testing: Measures short-circuit protection response time with 1μs resolution, supporting tests up to 2000μs.
- Dual Test Start Modes: Supports infrared barcode scanning (SN) to initiate testing or automatic test activation through battery voltage detection.
- Flexible Test Sequence Configuration: Supports step-by-step testing with adjustable test sequences, as well as step and quick modes for discharging overcurrent tests.
- MES Integration & Data Management: Supports MES system integration, built-in database management, and Excel test report generation for production data recording and traceability.
- Battery Protection & System Expansion: Designed to avoid inrush current when power is interrupted and the battery protection MOS switches off during testing. Supports chassis expansion for different production requirements.
Specification
| No. | Test Item | Test Content / Description | Range / Specification | Remarks |
| 1 | Voltage | No-load voltage and short-circuit protection voltage after the test is completed | 0–150V | |
| 2 | Internal Resistance | AC internal resistance (ACIR), 1000Hz | 0–4000mΩ | |
| 3 | Charging Overcurrent Protection | Charging overcurrent protection current | 0–100A | |
| 4 | Continuous Charging Current | Continuous charging current monitoring | 0–100A | |
| 5 | Continuous Charging Voltage | Continuous charging voltage monitoring | 0–150V | |
| 6 | Discharge Overcurrent Protection | Discharge overcurrent protection current and delay time | Current: 0–200A; Overcurrent maximum power: 24kW | Overcurrent test mode: (1) Step test (2) Quick test |
| 7 | Continuous Discharge Current | Continuous discharge current monitoring | 0–200A | |
| 8 | Continuous Discharge Voltage | Continuous discharge voltage judgment | 0–150V | |
| 9 | Short Circuit Protection | Short circuit protection time and maximum short-circuit current | Protection time: ≤1000μs; Max short-circuit current: approx. 5000A | |
| 10 | Single Cell Voltage Monitoring | Monitor the voltage of each individual cell in the pack | - | |
| 11 | Charge / Discharge Voltage Appreciation | Appreciation (analysis) of charge and discharge voltage | - | |
| 12 | Inrush-Current Protection | During the working test, if the power supply is cut off and the MOS tube of the protection board is turned off, no inrush current will be generated, and the protection board of the lithium battery pack will not be damaged | - | |
| 13 | MES System Support | Support MES system integration | - | |
| 14 | Built-in Database | The software comes with a database, which can generate Excel tables | - | |
| 15 | Step-by-Step Mode | The test sequence can be adjusted automatically | - | |
| 16 | Chassis Expansion | Support chassis expansion | - |
Product Features
- Dual Test Operation Modes: Supports upper computer software control and manual testing to accommodate different inspection requirements.
- Flexible Test Triggering: Provides infrared barcode scanning and voltage detection modes for initiating test procedures.
- Four-Terminal Battery Connection: Designed for lithium battery packs with CH+, P+, CH-, and P- connection terminals.
- Configurable Measurement Parameters: Supports voltage, current, internal resistance, NTC, R1, and protection timing measurements.
- Integrated Alarm System: Equipped with a buzzer to provide an audible notification when an NG result is detected.
- Industrial Working Design: Operates within an ambient temperature range of -10°C to 40°C and humidity range of 10% to 90%.
Product Details
FAQ
Q: What types of batteries can this tester be used for?
A: ACEY-BIT150-100A200A Battery Comprehensive Tester is suitable for lithium-ion battery packs with CH+, P+, CH-, and P- terminals. It is designed for electrical performance and protection function testing during battery pack production.
Q: What charging and discharging current does this tester support?
A: ACEY-BIT150-100A200A Battery Comprehensive Tester supports up to 100A continuous charging current and 200A continuous discharging current, with a voltage testing range of 0–150V. It can also test overcurrent protection and short-circuit protection functions.
Q: Does the tester support automatic testing and data management?
A: ACEY-BIT150-100A200A Battery Comprehensive Tester supports infrared barcode scanning (SN) and automatic voltage-triggered test start. Its software includes database management, Excel report generation, and MES system integration for production data recording and traceability.
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