100V 30A Battery Pack Charge & Discharge Testing Equipment
Product Description
The ACEY 100V 30A Battery Pack Charge & Discharge Test System is engineered for battery manufacturers, R&D laboratories and quality inspection departments requiring accurate electrical performance verification of lithium battery packs.
Suitable for EV batteries, energy storage systems, power tool batteries and industrial lithium battery modules, the equipment delivers repeatable testing results with high measurement accuracy and complete data traceability.
key Features
Regenerative Energy Feedback
Recovers discharge energy and feeds it back into the electrical grid, reducing operating costs during long-duration testing.
Accurate Electrical Measurement
High-precision voltage and current control ensures reliable battery performance evaluation and consistent production quality.
Flexible Test Programming
Supports CC, CV, CCCV, constant power and constant resistance operating modes with fully programmable test sequences.
Multi-Type Battery Compatibility
Compatible with Li-ion, LiFePO₄, NMC, lead-acid, NiMH and NiCd battery packs across multiple industries.
Comprehensive Data Recording
Automatically records voltage, current, capacity, energy, efficiency and cycle information for quality analysis.
Industrial Continuous Operation
Designed for 24-hour factory testing with multiple protection functions and stable long-term performance.
advantages
- Power feedback to grid with direct current bus efficiency ≥90%: Both charging and discharging is energy-saving which saves a lot of electric power expenses and air-conditioner fees.
- CCCV charge: CC charge transfer to CV charge smoothly, without any impact, which can avoid the micro-shot circuit due to high temperature of peak current impact or to avoid PCB protection or second protection action caused by over-charging.
- Current and voltage sampling is of high stability and accuracy: this equipment applied 16bit bipolar ADC unit, to ensure voltage sampling high accuracy and long-term stability.
- User management includes authority management, role management and user management. Managers can set management permissions for each function module of the software, and set multiple user IDs according to the operator's permission requirements.
- Voltage clamp function: when battery does protect action through charging process, voltage clamp to pre-set voltage can protect battery or PCB from damage.
- Testing steps can set record conditions by section to achieve intelligent data management.
- Each channel has a built-in CAN and RS485 communication module to support BMS CAN communication function: collect the total voltage, total current, single cell voltage, temperature and other data of BMS system in real time, and make synchronous comparison with HRCDS voltage and current data. When setting BMS voltage, current and temperature and other data to meet certain conditions, the steps of the main channel will stop or convert, and the specific reading information will be provided by the customer.
- It supports user-defined signal sets. Users can customize the setting name according to their own needs and data recording requirements. By adding "sub semaphore" as protection parameters, multiple protection parameters can be set through the operators "maximum value, minimum value, difference value, mean value, +, -,×,÷, and, or, exponential variance, sine and cosine "function and other numerical relations are calculated, and the obtained results can generate new judgment conditions.
Technical parameter
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No. |
Item |
HRCDS-100V30A |
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1 |
Main channels |
1CH/ module |
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2 |
Channel working mode |
Completely independent |
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3 |
Main channel working mode |
Charge: CC, CV, CCCV, no voltage or current impact when CC transfer to CV Discharge: CD, CP, CR Still |
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Main channel test cutoff condition |
Time, total voltage, total current, capacity, -ΔV, Vcell, RSOC, etc. |
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4 |
Main channel Voltage |
Single channel test range |
0V-100V |
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Min. discharge voltage |
6V |
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Accuracy |
±0.05%FS+0.05%RD |
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Resolution |
1mV |
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Main channel Current |
Single channel test range |
±30A |
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Min. output current |
60mA |
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Accuracy |
±0.05%FS+0.05%RD |
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Resolution |
1mA |
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Current start response time |
＜10ms(10%FS~90%FS) |
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Time |
Resolution |
1s |
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Auxiliary voltage (Optional) |
Range |
DC：0-5V |
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Accuracy |
±0.05%FS |
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Resolution |
1mV |
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Auxiliary temperature (Optional) |
Range |
﹣20℃～100℃ |
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Accuracy |
±1℃(0℃～80℃) |
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Resolution |
0.1℃ |
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Power |
Output power |
Single channel continuous working power 3000W. |
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Stability |
±0.1%FS+0.1%RD |
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5 |
Communication |
LAN |
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Battery BMS communication |
Support CAN 2.0A, CAN 2.0B; RS485 communication; Support DBC import, realize data reading with BMS CAN, and participate in process control |
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6 |
Control program |
Support data protection when power off, continue testing caused of power cutoff or manually stop and revise step parameter online. |
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Users can set protection condition, include minimum voltage, maximum voltage, minimum current, maximum current, etc. |
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Users can set auxiliary channel protection condition, including minimum voltage, maximum voltage, maximum temperature, minimum temperature. |
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Cycle time |
Max. 9999 |
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Programmable step |
Max. 9999 |
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Nested loop |
Max. 10 layers |
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Step time range |
No limit, support h, min, s |
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Data record |
Time≥1s, Voltage≥0.1%FS, Current ≥0.1%FS |
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Program feature |
Each step has one or multiple exit. |
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7 |
Data display |
Cycle list |
Circulation number. Charge/discharge capacity, efficiency, power and average voltage, etc. |
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Process list |
Process number, working mode, process time, capacity, power, medium voltage, cut-off voltage, cut-off current, etc. |
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Detail list |
Record number, system time, cumulative time, voltage, current, energy, power, cell temperature, etc. |
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8 |
Data export |
Data can be exported as EXCEL, TXT or diagram. Provide charge discharge efficiency, charge discharge curve, voltage, capacity, current-time characteristic curves, etc. |
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9 |
Data saving |
Save as files |
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10 |
Curves type |
X-coordinate: total time, charge discharge capacity, cycle time, voltage, current, capacity |
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Y-coordinate: total voltage, current, capacity, power, cell temperature(Optional), end of charge and discharge capacity, etc. |
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Product Details
FAQ
What does a battery charge and discharge test measure?
It evaluates battery capacity, charging efficiency, discharge performance, energy efficiency, cycle life and overall electrical stability under programmable operating conditions.
Why use regenerative battery testing equipment?
Regenerative systems recycle discharge energy back to the power grid, significantly reducing electricity consumption and minimizing heat generation during long-term battery testing.
Which battery packs can be tested?
The equipment supports lithium-ion, LiFePO₄, NMC, lead-acid, NiMH and NiCd battery packs used in electric vehicles, energy storage systems and industrial applications.
Is the system suitable for production lines?
Yes. It is designed for continuous production environments and supports automatic data collection, barcode management and battery traceability for factory quality control.
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